Book a demo
All case studies

Coil Tracking & Production Flow Optimization

Improve production throughput in coil manufacturing with real-time visibility. BlueGPS lets teams instantly locate coils, track live movements and history, and align material availability with production planning—reducing waiting time, preventing errors, and allowing measurable cost savings

Coil Tracking & Production Flow Optimization

What we delivered

  • Always-on inventory: eliminate manual nighttime inventory and keep location data continuously up to date
  • Campaign security: automatically validate campaign requirements vs. buffer stock and trigger alerts when a required coil is missing
  • Faster coil search & handling: cut time spent searching, moving, and staging coils for the next process step
  • Mix-up prevention (tape/strip identification): reduce the risk of feeding the wrong coil into a campaign by linking identity to real-time tracking
  • Search support across operations: speed up daily picking, shipping support, restocking, and periodic inventories
  • Quantified impact: up to €709k/year in total savings across these five improvements (based on documented operational baselines and measured time/cost reductions)