Real-time location intelligence for production plants, warehouses, aerospace and automotive facilities.
Production and Assembly Plants
Instantly locate and synchronize products, WIP, parts, tools, and processes in real-time. Verify that execution follows the plan and trigger location-based action when deviations occur. Cut delays, boost throughput, and support JIT manufacturing.
Warehouse and Logistics
Eliminate warehouse blind spots automatically. BlueGPS delivers real-time visibility across your entire operation, tracking inventory, orders, and vehicles from the yard straight to the aisle. By optimizing picker routes, wave planning, and dock scheduling, it actively slashes dwell times, boosts material handling accuracy, and accelerates throughput.
Aerospace
Bring total visibility and control to production spaces and hangars. BlueGPS tracks tools, technicians, components, and WIP in real time, making items instantly searchable by ID, type, or status. With digital procedures and certifications tied directly to tags, you can leverage smart analytics to eliminate search times, prevent lost-tool risks, and streamline aerospace operations.
Automotive
Keep assembly lines moving with total factory floor control. BlueGPS delivers real-time visibility into plants, tracking line-side inventory, carriers, mobile tools, and yard flows to locate assets instantly. By spotting bottlenecks early and triggering automated alerts, it synchronizes deliveries to eliminate errors, remove unwanted downtime, and guarantee on-time performance.
Industry Solutions
Master your industrial environment with real-time visibility and control
WIP and production flow tracking
Follow work in progress through every station, compare execution against the plan, and find where material actually waits. Dwell time between steps is what turns a bottleneck from a suspicion into a number.
Know which tool is where, who has it, and whether it came back. Location evidence turns a tool register into tool control, and supports FOD procedures where a missing item stops the job.
Track materials from goods-in to the point of use, validate the right batch reached the right process, and generate the traceability events an audit asks for without a clipboard.
Link each finished product to a tag, know its parking slot, and sequence truck loading from the yard instead of from a spreadsheet. Outdoor and indoor positions sit in one view.
See where forklifts, tuggers and trailers are, how far they travel empty, and which aisles congest. The same platform covers vehicles outdoors on GPS and indoors on Bluetooth or UWB.
Warehouse asset tracking
Remove the blind spots between the yard and the aisle: inventory, orders and handling equipment located continuously, so picker routes, wave planning and dock scheduling work from live positions.
Track disassembled components from inspection and teardown to reassembly. See the real-time location, status, and step-by-step process execution for maintenance, repair, and overhaul across aviation, rail, marine, and heavy equipment
Maintenance planning from BOM — Link incoming parts to the work order and required operations, with full visibility on where each component is and what’s next
Digital work instructions via smart labels — Electronic labels guide technicians step-by-step, updating status and routing automatically through each station
Progress-driven reassembly — Monitor processing milestones to predict readiness and plan final kitting and reassembly, ensuring the right parts return to the right asset
Improve production throughput in coil manufacturing with real-time visibility. BlueGPS lets teams instantly locate coils, track live movements and history, and align material availability with production planning—reducing waiting time, preventing errors, and allowing measurable cost savings
Always-on inventory: eliminate manual nighttime inventory and keep location data continuously up to date
Campaign security: automatically validate campaign requirements vs. buffer stock and trigger alerts when a required coil is missing
Faster coil search & handling: cut time spent searching, moving, and staging coils for the next process step
Mix-up prevention (tape/strip identification): reduce the risk of feeding the wrong coil into a campaign by linking identity to real-time tracking
Search support across operations: speed up daily picking, shipping support, restocking, and periodic inventories
Reduce picking errors and material losses by guiding operators in real time, validating weights, and generating end-to-end traceability events
Guided container selection (crane operations) — Visual guidance confirms the correct container; the “go” signal activates only when the crane is positioned over the right target, preventing wrong picks
Real-time weight validation & event logging — Integrated weigh systems verify recovered quantity instantly; each pickup generates an event linked to the order number for audit and root-cause analysis
Picking missions for raw materials — Operators are guided to the exact location and material type; the system checks correct selection, warns on errors, and produces downloadable mission reports (material ID, type, quantity, date, pick & drop locations)
Heavy vehicle tracking (shape-aware) — Multi-tag tracking reconstructs vehicle geometry (body/bucket monitored separately) to achieve up to ~50 cm accuracy during load/unload near dense container areas
Track finished vehicles from assembly completion and rework to yard parking and truck loading. Link each product serial number to a tag, map exact parking positions, and guide operators through optimized daily loading missions
Serial-to-tag association & yard positioning — Each vehicle is uniquely identified and located in real time across parking areas, with optional maintenance/status notes
ERP-driven daily missions — Integrated with ERP systems (e.g., SAP) to automatically generate the day’s picking/loading mission in BlueGPS Asset Manager
Guided picking & operator confirmation — Operators are guided to the correct vehicle, confirm each step, and capture execution data for traceability
Truck loading sequence (LIFO) — Optimize loading order based on delivery priorities using LIFO logic, reducing search time and loading errors
Digitalisation of the entire industrial plant
Transforming your facility into a live digital environment is as easy as 1, 2, 3. Import floor plans and CAD files. Overlay real-time location data from any RTLS (BLE, UWB, GPS, and more). Get full visibility of every tool, asset, vehicle, and person on a single map.
CAD and BIM floor plan import
Multi-zone and multi-floor support
Live location and movement maps
Zone-based geofencing and alerts
Search and navigation
Help operators, engineers, and supervisors find exactly what they need — fast. BlueGPS delivers turn-by-turn indoor navigation on mobile, web, and terminal screens to eliminate wasted search time for critical assets.
Step-by-step indoor wayfinding to work spaces and assets
Asset search by name, type, ID, or any other relevant metadata
QR-code and NFC start-point support
Offline map cache for no-wifi zones
Asset Manager
Asset Manager is the BlueGPS interface for managing and tracking tagged assets in complex environments. Centralizing asset data, real-time location, and event history in one place and always up to date.
Connect it to your enterprise systems to turn physical assets into a fully traceable digital inventory.
Tag-to-asset association via mobile scanning for fast onboarding and reliable identification
Real-time location and instant search with filters by status, type, area, or custom fields
Event history & traceability to review movements, interactions, and process steps over time
Enterprise integrations (ERP/BMS/CMMS) to unify data and keep one single source of truth
Picking list / Workflow manager
Digitise and orchestrate your operational workflows end-to-end. From guided picking lists in logistics to kitting and assembly sequences in production, BlueGPS triggers each step automatically based on the optimum processes and operator's real location.
Picking Lists & Missions — Create and manage picking lists that guide operators through the most efficient task sequence
Step-by-step workflow execution — Digital instructions, task confirmation, and instant feedback to reduce errors
ERP-aligned operations — Sync missions and progress with external systems (e.g., ERP/SAP) for consistent planning and execution
Advanced shopfloor logic — Support pick-to-light and BOM-driven processes for warehouse, production, and assembly workflows
Pool manager
Pool Manager lets you monitor groups of assets within defined areas, not just single items. Set rules and thresholds per pool, then get notified when conditions change. Stay ahead of shortages and anomalies with automated events and actionable alerts.
Define pools by asset type and area to monitor distribution across locations
Set thresholds & rules (min/max quantities, expected presence, allowed zones)
Automated events & notifications when thresholds are met, missed, or violated
Proactive exception management to detect anomalies fast
Asset Manager Mobile App
Give field technicians full asset-management power from their smartphone. Scan, locate, update and report on any asset directly from the BlueGPS mobile app — or from your own app built on our SDK.
Native iOS and Android SDK
QR and barcode scan integration
Offline mode with background sync
White-label and custom branding ready
Report: Heat Map & Track Analysis
Turn raw positioning data into actionable intelligence. BlueGPS analytics delivers footfall heat maps, individual path playback, dwell-time analysis and custom reports — all exportable to PowerBI.
Products, work-in-progress, parts, tools and processes, located and synchronized in real time. The platform verifies that execution follows the plan and triggers location-based action when deviations occur.
How does RTLS help a warehouse or logistics operation?
It removes warehouse blind spots by tracking inventory, orders and vehicles from the yard to the aisle, and optimizes picker routes, wave planning and dock scheduling to cut dwell times and raise throughput.
Is BlueGPS used in aerospace and automotive plants?
Yes. In aerospace it tracks tools, technicians, components and work-in-progress across production spaces and hangars, with digital procedures and certifications tied to tags. In automotive it tracks line-side inventory, carriers, mobile tools and yard flows.
Which industrial deployments can you reference?
Published case studies cover coil tracking and production flow optimization, scrap yard management and material traceability, finished-goods yard and loading orchestration, and traceability and workflow orchestration in maintenance, repair and overhaul.
Can BlueGPS track work in progress, not just finished goods?
Yes. Products, work in progress, parts and tools are located and synchronized in real time, and dwell time between process steps is recorded — which is what makes a bottleneck measurable rather than anecdotal.
Can it track forklifts and other vehicles?
Yes, indoors and outdoors on the same platform: Bluetooth or UWB inside the building, GPS and GNSS in the yard, presented in one view. Typical uses are utilisation, empty travel and aisle congestion.
How does tool tracking differ from a tool register?
A register records what should exist; tracking records where each item actually is and whether it returned. That difference is what supports FOD procedures and shortens the search that stops a job.
Do we need to cover the whole plant at once?
No. Sites commonly mix technologies by zone — precision where latency and accuracy matter, room-level mesh where that is enough — and extend coverage later. Every project starts from a site design rather than a fixed layout.
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